3 Axis Full Servo Double-Stage Single-Arm Injection Robot--TV

Equipment Details

Conventional robots are mostly designed for single-tonnage injection molding machines, which easily causes compatibility restrictions during mold changeover, machine replacement and product switching in factories. The TV model features serialized design for precise compatibility with full-tonnage injection molding machines from 100T to 650T. Supported by precise 3-axis servo control and double-stage single-arm telescopic structure, it adapts to diverse mold sizes, product specifications and pick-and-place distances, eliminating limitations of traditional equipment. It delivers diversified and flexible automatic part-removal solutions for injection molding plants. Meanwhile, it boasts high precision & stability, great flexibility & efficiency, lightweight build and low energy consumption, effectively optimizing production space and cutting manufacturing costs.

Equipment Advantages

Compared with standard light-duty, medium-duty and heavy-duty robots, the core strengths of the TV model lie in wide tonnage coverage and superior versatility. 

It fully covers small-to-medium and medium-to-large injection molding machines of 100-650T. Factories can select proper configurations according to injection machine tonnage, mold specifications, product weight and picking stroke. 

Its double-stage single-arm structure achieves two-section arm telescopic movement to fit various mold picking paths, together with interchangeable end-of-arm tooling including suction cups, grippers and air circuits. 

It is compatible with injection-molded products of varying sizes, structures and weights. Realizing multi-purpose performance for one unit, it suits multi-category and multi-working-condition production.

Equipment Parameters

This robot adopts 3-axis servo drive plus core double-stage single-arm structure for 100-650T injection molding machines. Coordinated movements of traverse, vertical and extraction axes complete full-cycle operations: mold entry, part picking, retraction and part discharging. Matching end-of-arm actuators can be configured per product characteristics to meet production demands for fast picking, accurate positioning, flexible mold access and steady operation. It adapts to varied production cycles and working conditions with outstanding adaptability and compatibility.

Applicable Products

This equipment works with various plastic products produced on 100-650T injection molding machines, including household daily necessities, storage articles, plastic cups, food containers, bottle caps, plastic housings, small automotive structural components, home-appliance plastic parts and industrial plastic components. Custom part-removal configurations are available based on product dimension, weight, mold structure and injection machine tonnage to fit most civil and industrial injection-molding production.

Core Components

Core configurations include 3-axis servo system, double-stage arm mechanism, intelligent control system and interchangeable end-of-arm actuators. The 3-axis servo system precisely governs tri-axial motions to guarantee positioning and motion accuracy. The double-stage arm mechanism enables flexible telescoping for multi-distance part picking. The control system interlocks with injection molding machines to realize closed-loop automatic operation. End-of-arm tooling can be replaced on demand to satisfy diverse part-removal requirements and ensure stable & efficient equipment performance.

On-site Application & Customer Feedback：

Major pain points in injection-molding production are limited equipment compatibility and high costs for machine & product changeover. Many factories operate multiple injection machines of different tonnages with frequent product iterations. The TV series perfectly addresses these challenges. Compatible with full-tonnage machines from 100T to 650T, it can switch production among plastic daily goods, automotive and home-appliance plastic parts without frequent robot replacement. It greatly reduces equipment procurement and product-switching costs and supports flexible manufacturing.

Why Choose KOWEY?

Breaking away from single-working-condition-oriented design, KOWEY TV-series robots feature the core value of “Wide Compatibility & Great Flexibility”, different from single-function light-duty, medium-duty and heavy-duty robots. Centered on wide 100-650T tonnage compatibility, combined with flexible double-stage structure and precise 3-axis control, it balances precision, speed and versatility. It meets dynamic production demands of machine replacement, mold change and product switching for injection plants. With high compatibility, reliable performance and cost-effective value, it delivers reusable automatic part-removal solutions for injection-molding manufacturers.