5 Axis Full Servo Double Stage And Double Arm Injection Robot-TV

Equipment Details

For simple standard injection-molded products, robots only need to complete basic movements including mold entry, gripping, mold retraction and material placement to meet production requirements. Nevertheless, for injection-molded products with complex structures, production requirements are greatly elevated. It is often necessary to pick finished parts and sprues concurrently, carry out dual-point simultaneous picking, or adjust product posture at multiple angles after demolding. Meanwhile, most production lines expect various auxiliary processes to be finished during part removal. Traditional 3-axis single-arm robots are limited in motion freedom with single operation modes, making them hard to satisfy complex production demands. This 5-axis TV robot is specially optimized and upgraded. Based on basic 3-axis movements, it expands multi-dimensional motion space. Combined with the double-arm structure, it perfectly realizes complex trajectory movements and multi-motion coordinated operations, adapting to various complex injection-molding production scenarios.

Equipment Advantages

The core strengths of the 5 Axis Full Servo Double Stage And Double Arm Injection Robot-TV lie in four dimensions: high flexibility, high precision, great adaptability and high energy-saving efficiency.

The 5-axis full-servo drive delivers fast response and high positioning accuracy for precise execution of various sophisticated operations. The coordinated operation of double-stage double arms significantly boosts production efficiency while taking energy-saving performance and cost-effectiveness into account.

Boasting compact structure, it fits compact assembly-line layouts and saves workshop floor space.

Equipment Parameters

Adopting integrated structure of 5-axis full-servo drive plus double-stage double arms, the equipment is standard-compatible with 100-650T injection molding machines. Supported by 5-axis coordinated linkage, it can standardly complete the full workflow: mold entry, part picking, posture adjustment, mold retraction and material placement. It also supports customized processes such as simultaneous removal of finished parts and sprues, dual-product simultaneous picking, and one-arm picking with the other arm for auxiliary work. Equipment specifications can be flexibly configured according to injection-molding machine tonnage, mold structure, product dimension & weight and automation process requirements to satisfy diverse customized production demands.

Applicable Products

The 5 Axis Full Servo Double Stage And Double Arm Injection Robot--TV is widely applied to various complex plastic products produced by 100-650T injection molding machines, including automotive interior & exterior trim parts, plastic housings and internal plastic components for home appliances, industrial structural parts and plastic equipment accessories. It is especially suitable for injection-molding scenarios with complex product structures, simultaneous sprue removal, post-demolding posture adjustment and multi-process coordination. It perfectly solves challenging complex automated tasks that cannot be handled by ordinary robots.

Core Components

Core configurations include 5-axis full-servo system, double-stage arm mechanism, double-arm actuator, intelligent control system and diversified end-of-arm tooling. The full-servo system ensures precise multi-axis control and adjustable flexible trajectories. Double-stage arms adapt to different mold depths and picking distances. Double arms can be fitted with different fixtures and suction cups for differentiated operations. The main control system governs multi-axis movements and double-arm coordination, and links with injection molding machines for intelligent automation. Optional end tools include suction cups, sprue cutting devices and special gripping mechanisms to meet diverse product grabbing requirements.

Application Site & Customer Feedback

For simple conventional injection-molding production, 3-axis single-arm robots can fulfill basic automatic part-picking requirements. When manufacturing complex products, enterprises are in urgent need to resolve pain points including concurrent sprue treatment, dual-point material picking, product posture adjustment and reduction of manual intervention. This 5-axis double-arm robot enables divided-labor double-arm operations: one arm picks parts while the other handles sprues, or dual-point simultaneous material picking. It integrates multiple formerly manual-assisted procedures into automated workflows, realizing the upgrade from “single automatic part picking” to “full-automated multi-process production”. It effectively cuts costs and improves efficiency, and is well-recognized across the market.

Why Choose KOWEY?

KOWEY delivers tailored solutions for diverse injection-molding production scenarios. For simple standard product manufacturing, 3-axis single-arm robots feature higher cost-performance and reliable stable performance. For structurally-complex injection-molded products with cumbersome working procedures, the 5 Axis Full Servo Double Stage And Double Arm Injection Robot-TV presents prominent advantages. Equipped with 5-axis servo drive, double-stage double arms and various end-of-arm accessories, the equipment breaks the limitations of traditional automation and makes up for deficiencies in complex-process production. It replaces manual-assisted procedures with equipment automation, downsizes manpower and optimizes production lines, supporting the in-depth automation upgrade of the injection-molding industry.