Bull Head Style 3 Axis Full Servo Double Stage Single Arm Injection Robot TV

Equipment Details

In large‑scale injection molding production, increased product size and weight significantly raise difficulties for robotic part picking, placing higher requirements on equipment stability, working range and load‑bearing capacity. This TV‑series robot is purpose‑built to address pain points of large‑tonnage injection molding machines. With 3‑axis servo control and combined double‑stage single‑arm structure, it delivers extra‑long pick‑and‑place stroke and flexible mold‑entry angles. Capable of interfacing with injection molding machine operation signals, it automatically runs the full workflow: mold entry & gripping, mold retraction and fixed‑position discharging. It replaces manual repeated picking of heavy‑weight products, eliminating problems such as operator fatigue, low efficiency and safety hazards, and meeting the demand for regular automation of large‑size production equipment.

Equipment Advantages

Core strengths lie in large‑tonnage compatibility and stable operation. Coordinated 3‑axis drive together with double‑stage single‑arm structure brings flexible movements, accurate positioning and excellent scenario adaptability.

Optimized for lightweight design and load capacity, the equipment maintains high load‑bearing performance while ensuring smooth operation. It features compact structure, low failure rate and convenient daily maintenance with outstanding cost‑performance.

Equipment Parameters

Standard configuration includes 3‑axis full servo drive system and double‑stage single‑arm structure, specially adapted for full‑range 400‑1500T large‑tonnage injection molding machines. Corresponding specifications can be flexibly matched according to machine tonnage, mold dimension, product weight, picking distance and mold‑opening stroke. Custom end‑effectors such as suction cups, special grippers and tailored air circuits are supported to fit large plastic parts of varying structures and weights. It satisfies multiple requirements including long‑reach picking, heavy‑load operation and long‑term stable running.

Applicable Products

This equipment fits various large and heavy‑duty plastic products produced by 400‑1500T injection molding machines. Key applicable items include large plastic buckets, waste bins, turnover boxes, plastic pallets, large home plastic components, large automotive plastic parts, home appliance plastic housings, heavy‑duty industrial plastic structural parts and various large plastic containers. It is especially suitable for injection‑molding scenarios with large molds, oversized work-pieces and heavy‑weight products that involve high manual handling intensity and difficult manual operation, featuring great universality and practical value.

Core Components

All core components are optimized for heavy‑duty large‑scale production. The 3‑axis servo system precisely controls traverse, vertical and kick‑off axes to regulate speed, position and motion sequence accurately. The double‑stage arm mechanism adopts two‑section telescopic design to extend picking stroke effectively for long‑reach and large‑mold picking tasks. The classic bull‑head main structure reserves sufficient working space to guarantee smooth mold entry, part picking and mold retraction. The dedicated control system achieves accurate signal interlock with injection molding machines to complete the full picking cycle in fully‑automatic closed‑loop mode. Matched with customized end‑effectors, it ensures firm gripping and smooth demolding for diverse large‑size products.

Application Site & Customer Feedback

At large‑scale injection‑molding production sites, customers’ major demands focus on heavy‑load picking stability, large‑mold compatibility and long‑term running precision. Previously, manufacturing of large plastic parts relied on manual picking, which required dedicated operators with high labor intensity and low productivity. After deploying this robot, the full workflow of mold entry, part picking, mold retraction and discharging runs automatically without repeated manual handling. It truly realizes programmed automatic production and intelligent manpower management, thoroughly solving industry‑wide pain points including heavy manual workload, unstable picking performance and inconsistent efficiency for large‑product manufacturing.

Why Choose KOWEY?

Ordinary light‑duty and medium‑duty robots cannot satisfy heavy‑load and long‑stroke production requirements of 400‑1500T large‑tonnage injection molding machines, often suffering from unstable picking, insufficient stroke and inadequate load capacity. KOWEY TV‑series robots precisely target core pain points in large‑scale injection molding production. Adopting bull‑head structure, accurate 3‑axis servo control, double‑stage long‑arm design and dedicated heavy‑load gripping mechanisms, it perfectly meets automated picking demands for large‑tonnage machines, big molds and heavy‑weight products. Different from light‑duty robots for high‑speed small‑part processing and medium‑duty robots for general‑purpose applications, this model specializes in large tonnage, long stroke and stable heavy‑load performance. It reliably solves difficult stable‑picking challenges for large injection‑molded products and supports high‑efficiency, continuous and automated operation of large‑tonnage injection molding equipment.