Medium 5 Axis Double Stage And Double Arm Injection Robot
Equipment Details
The main body is built with high-rigidity aluminum alloy profiles and precisely CNC-machined. Designed with double-stage speed-doubling double-arm layout, all five axes are driven by servo motors. Traverse, kick-in, vertical movements of main and auxiliary arms are independently controllable. Featuring compact structure with good adaptability to plant height, main and auxiliary arms can run independently or synchronously. Ample external signal interfaces are reserved to work with peripheral equipment such as jigs, conveyor belts and inspection units. It requires no major modification to existing injection workshop layout, delivers easy installation & commissioning and can be quickly integrated into existing production lines.
Equipment Advantages
Flexibility & Multi-task Collaboration
Main and auxiliary arms perform split-task operations: one arm picks finished parts while the other simultaneously removes sprues, loads inserts or completes in-mold labeling, enabling parallel multi-process for one mold. It supports multi-point programming, matrix stacking and product flipping with abundant motion logics. It can perform standalone part picking or coordinate with surrounding automated equipment to adapt to complex molding processes and greatly shorten overall molding cycle time.
Safety, High Precision & High Efficiency
Dual hardware-software safety protection equipped with limit stops, anti-collision detection and anti-fall protection. It triggers automatic alarm and shutdown upon abnormality to safeguard molds, equipment and operators. High repeat positioning accuracy together with fast servo response ensures stable high-speed motion, effectively reducing defective rate. It replaces manual repetitive part picking to boost total output and mitigate uncertain risks caused by human operation.
Durable for Multiple Production Scenarios
Reinforced main structure with well-protected guide rails and transmission components supports 7x24-hour continuous mass production. It handles regular housing parts, multi-cavity products as well as special processes like in-mold insert loading and in-mold labeling. Suitable for injection workshops of home appliance, packaging, auto parts and other industries, it maintains stable operation under dusty and high-temperature workshop conditions.
Vibration Reduction by Double-Stage Arm
The optimized mechanical structure of double-stage speed-doubling arm effectively reduces cantilever deformation and end-point jitter during high-speed extension-retraction compared with single-stage long arms. It achieves smoother operation, lowers mechanical impact from high-speed movements and mitigates component wear, which protects molds and jigs and extends the overall service life of the robot.
Equipment Parameters
Compatible with 650-1300T injection molding machines; Full 5-axis AC servo drive; Double-stage main & auxiliary double arms; Customize traverse, kick-in and vertical strokes; Equipped with intelligent touch-control operation panel with multi-language system; Built-in fault self-diagnosis and mold program memory; Supports external connection of conveyor belts, jigs and inspection devices; Power supply complies with industrial standard voltage to meet factory long-term continuous production requirements.
| Medium 5 Axis Double Stage And Double Arm Injection Robot | |||
|
Model description |
Unit |
KWV-1500PR |
KWV-1700PR |
|
I.M.M.Range |
（T） |
650-1000 |
800-1300 |
|
L |
mm |
3440 |
3740 |
|
W |
mm |
2100 |
2220 |
|
H |
mm |
1765 |
1885 |
|
X |
mm |
1280 |
1400 |
|
Y |
mm |
1500 |
1700 |
|
Z |
mm |
2250 |
2550 |
|
Gripper angle |
(°) |
90 |
|
|
Max load |
Kg |
25 |
|
|
Minimum take out time |
（S） |
2.5 |
2.8 |
|
Drive system |
V5-AC Servo Motor |
||
|
Working air pressure |
Kgf/cm² |
5 |
|
|
Air consumption |
NL/cycle |
29 |
33 |
|
Power |
V |
AC220V±10 50/60HZ Single Phase |
|
|
Weight |
Kg |
725 |
755 |
Applicable Products
Widely applied to home appliance housings, automotive plastic components, large packaging parts, multi-cavity plastic products, in-mold labeled products and various insert-molded parts. Compatible with three-plate molds, two-plate molds and hot-runner molds, it covers multiple working conditions including standard part picking, metal insert loading, finished-product stacking & sorting.
Core Components
Adopts high-performance servo motors & drivers, high-precision linear guide rails & sliders and wear-resistant timing-belt transmission; Integrated intelligent drive-control system with strong anti-interference capability; Solenoid valve assemblies with safety detection and anti-collision limit sensors; Modular operation panel; Optional accessories including suction cups, grippers, flipping jigs and centralized automatic lubrication unit for convenient later-stage maintenance.
On-Site Application & Customer Feedback
After deployment in medium-large tonnage injection workshops, customers report that double-arm collaboration effectively shortens production cycle with stable, low-jamming part picking. The double-stage structure generates little jitter under high-speed operation, and mold collision failures are greatly reduced. User-friendly operation allows ordinary operators to master programming and commissioning in short time. Low equipment failure rate brings less downtime during continuous production. It effectively cuts labor posts and improves product yield. Many customers have ordered additional units of the same model for multiple injection machines within their workshops.
Why Choose KOWEY?
With years of expertise in injection molding automation, KOWEY owns full independent R&D and complete machine manufacturing capacity, delivering one-stop services covering robot equipment and process adaptation for customers. Our equipment emphasizes structural rigidity and long-term stability, with details fully addressing real-world workshop pain points. More than equipment supplier, we provide Pre-sales model-selection evaluation, on-site installation & commissioning, fast-response after-sales support and timely spare-parts supply. Customized optimization is available based on customer molds and product processes to balance quality and cost-performance, helping injection molding enterprises cut costs, raise efficiency and accomplish automation upgrading.
