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Slow in take-out time? Uncompetitive in price? Why not use a high-speed one?

Slow in take-out time? Uncompetitive in price? Why not use a high-speed one?

  • Categories:News
  • Author:koweyrobot.com
  • Origin:
  • Time of issue:2020-12-10 15:09
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(Summary description)Because of the difference in design and technical capability, a normal injection robot always needs 2-3s or even longer to take out the finished plastic products. This period is only a small percentage for a production cycle which lasts for tens of seconds, so a normal injection robot is competent for such an enterprise.

Slow in take-out time? Uncompetitive in price? Why not use a high-speed one?

(Summary description)Because of the difference in design and technical capability, a normal injection robot always needs 2-3s or even longer to take out the finished plastic products. This period is only a small percentage for a production cycle which lasts for tens of seconds, so a normal injection robot is competent for such an enterprise.

  • Categories:News
  • Author:koweyrobot.com
  • Origin:
  • Time of issue:2020-12-10 15:09
  • Views:
Information

Because of the difference in design and technical capability, a normal injection robot always needs 2-3s or even longer to take out the finished plastic products. This period is only a small percentage for a production cycle which lasts for tens of seconds, so a normal injection robot is competent for enterprise.

However, in the field of plastic production with a short cycle time( e.g., less than 5s ), the take-out time is essential.

 

How to shorten the take-out time of the injection robots? Kowey High-speed robots tell you the answer!

To achieve this target, both hardware and software must be considered.

 

Hardware

Equipped with a professional technical development team and years of application experience, Kowey developed a professional solution to ensure fast cycle time smoothly.

Most of the components of Kowey robots are international famous-brand products that can meet the requirement of high-speed movement, quick response and stable action.

Material optimization and treatment, to ensure long-term use without deformation.

The advantages of Kowey injection robots

1.  Agile in movement, precise in repetition, lower noise and more durable.

2.  The telescopic arm is resistant to distortion, light in weight, high strength and more stable when the speed is doubled.

3.   Select THK high-speed guide rail, self-lubricating block with steel ball cage which generates low noise, excellent high-speed performance. It is the perfect choice for high-speed injection machines.

Software

It includes the control system as well as technical solutions.

Most of the similar products on the market adopt a basic version of the control system provided by a third party company. Due to the different understanding of the high-speed application, the technology solution for speed-up is very limited.

Kowey has developed a special high-speed robot control program which has greatly shortened the take-out time for customers. It only takes 1-1.5 seconds to complete in-mold extraction, and the min take-time for thin-walled product(lid) is only 0.29 seconds.

Kowey high-speed robots also enjoy the following advantages compared with similar products:

1. The whole machine can be lubricated without stopping in 3 seconds.

Similar products on the market can only lubricate for traverse direction and the production line need to be paused. However, Kowey high-speed robots can achieve X, Y, Z axis directions centralized lubrication which is more convenient for maintenance and greatly extend the service life of the machine.

2. No shaking even under high-speed movement. It can stack 25 milk tea cups steadily.(See photos below)

Milktea cups are small and tall, ordinary robots can not stack too many.

About Kowey Machinery

Zhuhai Kowey Precision Machinery Co., Ltd is a National High-tech enterprise which focuses on automatic solution in plastic industry since 2008. Kowey has been committed to solving all difficulties in the automation of plastic industry. To form the core competitiveness based on the technology of high speed robot and pack, in-mold labeling and in-mold inlay.

From 2012, Kowey began to research and develop a special arm robot for food packaging industry, such as fast food containers, knives, forks and spoons. Aiming at the characteristics of short production cycle time and 24-hour non-stop machine. After years of development and continuous improvement, Kowey has been recognized by hundreds of food packaging manufacturers, and has become the deep partner of each injection molding machine manufacturers.

Kowey Advantages

1. Own patents, more than 90% of core parts are imported, intelligent design and application, easier and more convenient operation.

2. Multiple functions, smooth operation, high efficiency of placing, picking, cutting, folding, stacking and counting function.

3.  Driven by powerful servo motor, controlled by special software, Kowey High Speed robot minimum take-out time is 0.29 seconds. Free-load cycle time is less than 2.2 seconds. Can meet the requirement for faster production, more stable and take out product without shaking.

4.  Kowey robot can achieve seamless docking with each machine parts, because of the deep understanding for the performance of injection molding machinery, mold, and auxiliary equipment.

5.  With the whole guide rail lubrication function, Kowey robot is lubricated in three seconds with no downtime. With the strict process control, Kowey robot meets the demand of rapid long-term production.

 

So far, Kowey research and development team have mastered the core technology of the high-speed robot in the plastic industry. And leading the whole industry into a high-speed and intelligent era. Kowey becomes your perfect partner to success.

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