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Space-saving Robot

This Space-saving Robot from KOWEY is custom-built for automatic part-removal applications on 150-400T injection molding machines. It effectively addresses industry pain points of conventional robots, namely high ceiling height requirements and insufficient installation space. Suitable for production sites with low-ceiling workshops, compact plant layouts and densely-arranged injection molding machines, the unit can be installed with a minimum ceiling height of only 0.9 m. While delivering stable automatic part picking, it greatly reduces vertical space occupation. Featuring an integrated compact mounting structure, it significantly simplifies on-site installation and commissioning. Routine inspection and maintenance are convenient to perform. It perfectly meets automation upgrade demands for old workshops and space-constrained environments, enabling injection-molding automation even in low-ceiling factories.

    Equipment Details

    The 150-400T Space-saving Robot is mainly designed for special production environments with low ceilings and limited space. It breaks the installation-height restrictions of traditional automation equipment, requiring merely 0.9 m of vertical space for complete installation and regular operation. Its operation logic fits injection-molding workflows. After the injection molding machine completes product forming and mold opening, the robot precisely moves into the mold area following pre-set programs, steadily grips finished parts, quickly withdraws from the mold, and places products at designated stations. The full-process automatic cyclic operation needs no manual intervention. Targeting the common conditions of most small-and-medium-sized injection-molding factories -low ceilings and complex pipelines -this robot solves the core problem of “impossible equipment installation and unfeasible automation”. Production workshops with spatial constraints can deploy automatic part-removal equipment rapidly without building reconstruction.

    Equipment Advantages

    Equipment Advantages

    This robot features four core strengths: space-saving performance, easy installation, high performance and simple maintenance, supporting full-scene part-removal operations for 150-400T injection molding machines.

    In terms of space utilization: its ultra-low 0.9 m installation height adapts to low-rise plants, old workshops and sites with overhead pipelines, completely solving the problem that conventional top-mounted robots cannot be installed.

    Its streamlined and well-optimized structure eliminates complicated on-site modifications. Simple and efficient commissioning greatly shortens production lead-time.

    Equipped with flexible two-section and three-section arms, it runs fast with quick response. It delivers high-speed operation, low noise, high-precision positioning and long service life.

    Sufficient reserved space for maintenance avoids difficult inspection common on compact equipment, balancing short-term deployment and long-term stable operation & maintenance.

    Equipment Parameters

    This KOWEY Space-saving Robot precisely matches 150-400T injection molding machines, highlighted by ultra-low-height installation and space-saving capability, with a minimum required ceiling height of 0.9 m. It supports personalized adaptation. Flexible adjustments can be made according to injection-machine tonnage, mold specifications, product dimensions, finished-part weight and pick-and-place distance, granting excellent versatility. Developed for production sites with height-limited workshops, densely-arranged injection-molding equipment and incompatible conventional robots, it fully satisfies core production requirements including low-space installation, automatic part removal, easy commissioning and simple maintenance for stable mass production. It supports standardized and automated production upgrades for small-and-medium-sized injection-molding enterprises.

    space-Saving Robot

    Model description

    Unit

    KWⅢ-DK-800P

    KWⅢ-DK-900P

    I.M.M.Range

    (T)

    150-250

    300-400

    L

    mm

    2710

    2950

    W

    mm

    1360

    1360

    H

    mm

    870

    930

    X1

    mm

    600

    600

    Y1

    mm

    800

    900

    Z

    mm

    1320

    1560

    Gripper angle

    (°)

    90

    Max load

    Kg

    5

    Minimum take out time

    (S)

    1.5

    1.8

    Drive system

    V3-AC Servo Motor

    Working air pressure

    Kgf/cm²

    5

    Air consumption

    NL/cycle

    3

    3.5

    Power

    V

    AC220V±10 50/60HZ   Single Phase

    Weight

    Kg

    325

    330

    Applicable Products

    Compatible with various standard plastic products produced by 150-400T injection molding machines, covering daily-use, food, electronics, household and automotive sectors. Typical products include plastic cups, milk-tea cups, food containers, food packaging boxes, plastic bottle caps, plastic storage boxes, plastic tableware, general daily-use plastic components, household plastic fittings, electronic plastic parts and small-sized automotive plastic components. It is especially suitable for injection-molding scenarios requiring automatic mass part picking in low-ceiling and compact workshops, matching daily production needs of most small-and-medium-sized injection-molding factories.

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    Core Components

    Core components are globally selected premium parts to guarantee equipment stability, accuracy and durability from the source. Configurations can be precisely matched according to injection-machine models, mold structures and product specifications. Adopting specially optimized pace-saving structure, it drastically cuts vertical space occupation for installation in constrained sites. The high-precision motion system completes full automatic cycles including mold entry, part picking, mold withdrawal and material placement. The supporting intelligent control system achieves accurate signal interlocking with injection molding machines, realizing closed-loop automation covering mold opening, part picking and part discharging. End-of-arm actuators can be flexibly fitted with suction cups, grippers, air circuits and other assemblies. Optimal picking modes are selected based on product dimension, weight and structure to ensure stable part handling without product damage.

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    Application Site & Customer Feedback

    In practical production retrofits, the primary bottleneck for many aging injection-molding plants and low-ceiling workshops is not equipment running speed, but unavailability of standard robots due to low ceilings and overhead pipelines, forcing reliance on manual operators. Many enterprises used to give up automation upgrades due to spatial constraints, leaving production efficiency and labor costs hard to optimize. This 0.9-meter Space-saving Robot perfectly solves this challenge. Automatic part-removal can be quickly implemented without plant reconstruction or pipeline rearrangement. Many customers comment that this equipment truly delivers “big automation within small spaces”. It reduces dependence on manual part picking and enables production upgrades for old workshops previously excluded from automation, steadily lifting production efficiency.

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    Why Choose KOWEY?

    Why Choose KOWEY

    KOWEY Space-saving Robot moves beyond design limitations of conventional equipment and targets real-world retrofit challenges faced by small-and-medium-sized injection-molding factories, solving pain points for automation deployment in space-limited environments. Unlike ordinary robots which focus merely on part picking functions, this unit prioritizes the industry-wide issue of “inability to install robots in low-ceiling workshops”. Its 0.9 m ultra-low installation height fits various constrained production sites. Balancing easy installation, simple commissioning, long-term maintainability and reliable operation, it realizes fully-automatic precise part picking and stable mass production while maximizing space savings. Injection-molding workshops with limited space can adopt automated production at low cost without heavy reconstruction investment, helping more small-and-medium-sized injection-molding enterprises break site restrictions to cut costs, raise efficiency and achieve intelligent upgrading.

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