Top Entry IML Robot For Bucket
Equipment Details
This Top Entry IML Robot For Bucket adopts servo‑sliding top‑entry structure equipped with high‑precision drive‑control system. It breaks space limitations of conventional side‑entry robots and adapts to narrow mold cavity working conditions of large injection molding machines. Featuring compact overall structure and easy installation, the robot can be mounted directly above the beam of injection molding machine without occupying floor space of workshop. It completes full automatic workflow of labeling, part picking and reset without manual intervention. It perfectly matches molding processes of large plastic buckets, supports both standard and non‑standard bucket production conditions, and realizes flexible production for multi‑specification products.
Equipment Advantages
Exquisite Design, Practical & Durable
Two‑section drag‑chain design effectively protects cables and air hoses to reduce drag‑chain wear and fracture, saving maintenance cost and downtime loss. Rotation function at arm end adjusts label seam position for better‑looking labeling. Equipped with servo vertical sliding function to resolve insufficient mold‑opening stroke. 3S centralized lubrication enables easy maintenance for long‑term durable operation.
Fast Response, Multi‑task Collaboration & High Safety
Equipped with millisecond‑level servo drive system for fast response, the equipment realizes parallel multi‑process collaboration of label picking, labeling, part removal and inspection. Multiple protection mechanisms including safety light curtain, emergency stop and collision detection eliminate mechanical operation risks and production safety accidents to guarantee stable production‑line performance.
Non‑stop Operation & High Productivity
It supports 24‑hour non‑stop continuous operation. Built‑in intelligent trajectory optimization algorithm effectively shortens cycle time. It delivers remarkable productivity improvement compared with manual work and conventional robots, thoroughly solving low‑efficiency manual labeling failing to keep up with injection‑molding cycle and greatly raising production capacity.
Stable & Durable, Precise Positioning & Label Bonding
High‑strength rigid frame together with precision guide‑rail transmission ensures smooth low‑vibration operation and ultra‑high repeat positioning accuracy. It guarantees flat, offset‑free and wrinkle‑free in‑mold label bonding, lowers defective rate and keeps consistent labeling quality for every finished product.
Optimizable Customized Solution & High Compatibility
Non‑standard customization and modification are available. Custom fixtures, working stroke and operating parameters can be adjusted according to production requirements of different‑tonnage injection molding machines and multi‑specification buckets. It flexibly adapts to diverse production scenarios for multi‑purpose application and higher equipment utilization rate.
Equipment Parameters
Compatible Injection Molding Machine: 550‑1000T; Suitable for plastic buckets of various capacities; Driving Mode: Full Servo Drive; Repeat Positioning Accuracy: ±0.05mm; Working cycle matches large‑scale injection molding cycle; Supports all‑weather continuous operation; Protection grade fits industrial environment, anti‑interference and wear‑resistant.
| Top Entry IML Robot For Bucket | |||
|
Model description |
Unit |
KWⅣ-N1500P-MT |
KWⅣ-N1700P-MT |
|
I.M.M.Range |
（T） |
550-850 |
850-1000 |
|
L |
mm |
3310 |
3550 |
|
W |
mm |
2180 |
2300 |
|
H |
mm |
2050 |
2170 |
|
X |
mm |
1160 |
1280 |
|
Y |
mm |
1500 |
1700 |
|
Z |
mm |
2480 |
2720 |
|
Gripper angle |
(°) |
90 |
|
|
Max load |
Kg |
25 |
30 |
|
Minimum take out time |
（S） |
2.5 |
2.8 |
|
Drive system |
V3-AC Servo Motor |
||
|
Working air pressure |
Kgf/cm² |
5 |
|
|
Air consumption |
NL/cycle |
110 |
9 |
|
Power |
V |
AC220V±10 50/60HZ Single Phase |
|
|
Weight |
Kg |
745 |
773 |
Applicable Products
Top Entry IML Robot For Bucket is widely applied to various plastic packaging buckets, including chemical paint buckets, industrial material buckets, domestic drinking‑water buckets, food‑packaging buckets and lubricant buckets. It fits in‑mold labeling production for round and regular special‑shaped large buckets, satisfying manufacturing demands from daily‑chemical, chemical, food, building‑material and other industries.
Core Components
Core configurations include imported servo motors, integrated drive‑control system, precision linear guide rails, custom anti‑slip vacuum fixtures, intelligent safety protection assemblies and high‑precision sensors. All core components adopt industrial‑grade standards with high wear resistance and long service life, ensuring long‑term stable and high‑precision equipment operation and reducing failure probability as well as operation‑maintenance cost.
Application Site & Customer Feedback
Top Entry IML Robot For Bucket has been widely deployed in many plastic‑bucket manufacturers for mass‑production lines. Customers report stable operation and low failure rate. It completely solves labeling misalignment and wrinkle issues for large buckets and greatly raises yield rate. Automated operation replaces manual labor to cut labor cost, shorten production cycle, help enterprises realize standardized and intelligent mass production and achieve remarkable improvement of comprehensive production benefit.
Why Choose KOWEY?
KOWEY focuses on R&D and manufacturing of injection‑molding automation equipment. With years of in‑depth experience in large‑bucket IML field, we possess mature technical solutions and practical implementation experience. We provide one‑stop services including customized equipment design, on‑site installation & commissioning and lifetime after‑sales operation‑maintenance. Our equipment features strong compatibility, high cost‑performance and reliable quality. Meanwhile, we optimize solutions targeting customers’ production‑line pain points to help enterprises reduce cost, boost efficiency and upgrade automated production lines, with full‑range professional technical support.
